Custom Mold for Plastic Injection Motorcycle Helmets Parts Motorcycle Helmet Visor Mould
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Product Highlights
- Customized Design Options: Offers full customization, minor customization, and flexible options based on samples or designs.
- High Precision Lens Mold: Uses Japan NAK80 steel with five-axis machining to achieve RA0.01 surface finish and zero diopter accuracy.
- Durable Mold Steel: Core and cavity made of imported 2738 steel (HRC32-38), slider uses imported 2344 (hardness >48).
- Long Die Life: Designed for 1 million cycles with optimized cooling systems and gravity removal processes.
- Hot Runner System: Features needle valve gate design for balanced injection and stable product quality.
- 1 Year Warranty: Comprehensive 1-year warranty coverage for mechanical defects and parts.
- CE and ISO Certified: Manufacturing process meets CE and ISO international safety and quality standards.
- Fast Cycle Time: Optimized design ensures a short 30-second mold cycle time for high production efficiency.
Product Attributes
- Customization
- Available
- Warranty
- 1 Year
- Shaping Mode
- Injection Mould
- Surface Finish Process
- Polishing
- Mould Cavity
- 1-2 Cavities
- Plastic Material
- PP, PE
- Process Combination Type
- Single-Process Mode
- Application
- Household Appliances, Furniture, Commodity, Electronic, Home Use
- Runner
- Hot Runner
- Design Software
- UG
- Installation
- Fixed
- Certification
- CE, ISO
- Customized
- Customized
- After-sales Service
- 1 Year
- Product Name
- Plastic Mould
- Product
- Safety Helmet Mold
- Style
- Circles, Ellipses, Squares, Rectangles
- Injection Molding System
- Hot Runner
- Mold Features
- Automatic Demoulding, Short Cooling Time, Long Die
- Transport Package
- Wooden Case
- Specification
- Customized
- Trademark
- ENJI
- Origin
- Zhejiang, China
- HS Code
- 8480719090
- Production Capacity
- 150 Pieces One Year
Product Images of Custom Mold for Plastic Injection Motorcycle Helmets Parts Motorcycle Helmet Visor Mould
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Custom Mold for Plastic Injection Motorcycle Helmets Parts Motorcycle Helmet Visor Mould -
Custom Mold for Plastic Injection Motorcycle Helmets Parts Motorcycle Helmet Visor Mould -
Custom Mold for Plastic Injection Motorcycle Helmets Parts Motorcycle Helmet Visor Mould -
Custom Mold for Plastic Injection Motorcycle Helmets Parts Motorcycle Helmet Visor Mould -
Custom Mold for Plastic Injection Motorcycle Helmets Parts Motorcycle Helmet Visor Mould -
Custom Mold for Plastic Injection Motorcycle Helmets Parts Motorcycle Helmet Visor Mould
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Product Description
We focus on the safety helmet mold technology research and development for years, has been sent to helmet manufacturers supply a large number of reliable quality at home and abroad of plastic helmet mould used in the production, such as storage battery helmet mold, engineering helmet mould, double color helmet mold, etc., and provide customers with beautiful sex, color, intensity, casual sex, collision anti-throw product design services such as performance, achieve high quality, High efficiency, high cost performance, to help customers improve the competitiveness of products.
Safety helmet can be used as a head protection device for drivers and passengers. It is generally composed of the main cap shell, facial protective plastic lens, ear protector, rotating disassembly device, hat band and buckle device.
The quality of the main cap and shell is related to the life safety of the driving personnel. The plastic cap and shell mold developed by our company design team has high quality, high efficiency and high speed, which can solve the production efficiency problem for customers. We optimize the mold from many aspects: mold structure, mold steel, cooling system, hot runner system, etc.
Die structure design
According to different helmet styles, we design 1~2 cavity for customers to choose. In addition, the wind-permeable helmet is of patchwork type, which is convenient for processing and safe positioning. Full and reasonable cooling system, so that the mold production stability, efficiency, prolong the life of the mold.
Die steel selection
Usually, the core and cavity of the motorcycle helmet mold are made of imported 2738 steel, which has the advantages of good dimensional stability, machinability and high mirror grinding performance. After heat treatment, the hardness can reach HRC32-38. The slider adopts imported 2344, and the hardness is above 48. In addition, the gravity removal process makes the product reasonable use time rationalization.
Hot runner system selection
Qualified hot runner system can ensure a balanced and stable injection of the mold gate, so as to produce a better plastic helmet. We adopt the needle valve gate design for the mold to effectively ensure the quality stability of the product.
Helmet lens mould
The plastic lenses on the helmet can prevent wind, sand and slow down the effect, wear for a long time will not have the feeling of dizziness, directly affect the safety of the rider driving and movement. Steel use Japan NAK80 grade above brand, lens mold belongs to the high precision plastic mold, the mold surface shape is complex, material is difficult to cut, high precision requirements, its manufacturing and processing technology has higher requirements than the general precision plastic mold. Through the analysis of injection molding process of helmet lens mold, we adopt the method of combining machinery and grinding to process it. We have a five-axis machining center for processing, which enables the helmet lens mold to obtain higher cutting efficiency and better surface quality. Then, polishing and grinding were used to reach RA0.01, so that the surface of the lens mold could maintain good flatness and reach zero diopter and scattered luminosity.
| Mold name | Helmet mold |
| Product size | 300x240x160mm |
| Mold cavity | 1-2 cavities |
| Mold size | 800x620x580mm |
| Suitable machine | SE-360T |
| Mold material | 718H |
| Mold injection system | Thimble |
| Mold cycle time | 30 S |
| Mold life | 1 million |
| Mold features | Automatic demoulding, short cooling time, long die life |
About the Supplier
This supplier has been audited by SGS. Verify the report on the official SGS website with ID "QIP-ASI2431868". Items marked "
" are certified.
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Company Profile
ENJI Mold was founded in 2011, is a professional production of injection mold enterprises. The companyhas been providing our customers with a high level of mold manufacturing and China's most advanced injectionmolding technology one-stop solution, to provide you with industrial design rapid prototyping, moldmanufacturers and plastic molding final product development and supply. We specialize in the production of precision molds, custom injection molding, integrated assembly. We arecommitted to providing responsive, solution-driven injection molding services. We have advanced CMM, CNCmachine tools, EDM machines, wire cutting machines and other common machine tools. Injection machine from100 tons to 650 tons. We can injection almost any kind of plastic, such as ABS, PC, PBT, TPE, PP, PMMA, PPS, nylon and so on. We produce moulds with P20, 718H, 2344, 2738, NAK80, H13 (HRC 52-54), 420 SS(stainlesssteel) and other full hard moulds, or according to customer requirements. Our mission is to help our customers get their products to market faster than their competitors in the mostcost-effective manner. If you need help with new product development or plastic product design. Our team willwork with you to bring your products to market faster.
We define quality as total customer satisfaction. Quality control is very important to each Mould project. Weuse advanced measuring facilities and well-constructed quality control system to control every process ofdesign, production and quality check efficiently.
We are a professional manufacturer of high quality flower pot mold. Short injection molding cycle, high output per unit timeForming system stability is strong, high yieldThe flow system design is reasonable, high yield of finished products, the hot runner adopts Germanheating elements, balanced and stableProduct wall thickness uniform, no eccentricity, long mold lifeMold assembly precision, high precision machining size, mold locking guide mechanism design isreasonableSuitable for low fat melt number (MFl) plastic injection, durable productsMold strength is good, force balance, low pressure molding system, suitable for low melt index plasticinjection, product toughness, fall resistance, anti aging.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- Taizhou, Zhejiang, China
-
Plant Area
- 268 square meters
-
Number of Employees
- 12
-
Registered Capital
- 660,000 RMB
-
Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment
-
International Commercial Terms(Incoterms)
- FOB, CIF, CFR, EXW
-
Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: 1-3 months -
Nearest Port
- Ningbo Port, Shanghai Port
-
Minimum Order Quantity
- 1
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Supply Chain Partners
- 15
Our Production Capability & Technical Expertise
-
Main Products
- Plastic Molds, Injection Molding Machine, Blow Molding Machine, Plastic Products
-
Production Lines
- 1
-
Production Machines
- Milling Machine, Drilling Machine, EDM Machine, Grinding Machine, Lathe
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QA/QC inspectors
- 1 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
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Inspection Method for Finished Products
- Have instruction but no written records
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Customization Options
- Customization from Samples, Customization from Designs, Full Customization, Minor Customization, Flexible customization
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ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 1 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2022-01-05
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Export Year
- 2 Years
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Main Markets
- Europe, Southeast Asia/ Mideast, Africa, Domestic
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Repeat Buyers Choice
- 50%~80%
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Number of Foreign Trading Staff
- 2
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Cooperated with Fortune 500
- No
FAQ
- What customization options are available?
- We offer full customization, minor customization, flexible customization, and options to customize from samples or designs.
- What is the expected mold life?
- The mold is designed for a long life of up to 1 million cycles.
- What materials are used for the mold?
- The core and cavity use imported 2738 steel, the slider uses imported 2344 steel, and the lens mold uses Japan NAK80 grade steel.
- What is the warranty period?
- We provide a 1-year warranty for the mold.
- What is the minimum order quantity?
- The minimum order quantity is 1 piece.
- What is the lead time for production?
- The average lead time is 1-3 months for both peak and off-peak seasons.
- What payment terms do you accept?
- We accept LC, T/T, D/P, PayPal, Western Union, and small-amount payments.
- Do you provide OEM and ODM services?
- Yes, both OEM and ODM services are available.
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