Household Product Molding Prototype Injection Plastic Rackable Tray Pallet Mould

• Customization: Available
• Warranty: 1 Year
• Shaping Mode: Injection Mould
• Surface Finish Process: Polishing
• Mould Cavity: Single Cavity
• Plastic Material: PP, PE
• Process Combination Type: Single-Process Mode
• Application: Household Appliances, Furniture, Commodity, Electronic, Home Use
• Runner: Hot Runner
• Design Software: UG
• Installation: Fixed
• Certification: CE, ISO
• Customized: Customized
• After-sales Service: 1 Year
• Product Name: Plastic Mould
• Product: Pallet Mold
• Style: Circles, Ellipses, Squares, Rectangles
• Injection Molding System: Hot Runner
• Mold Features: Short Cooling Time, High Production Efficiency
• Transport Package: Wooden Case
• Specification: Customized
• Trademark: ENJI
• Origin: Zhejiang, China
• HS Code: 8480719090
• Production Capacity: 150 Pieces One Year

Product Description

Household Product Molding Prototype Injection Plastic Rackable Tray Pallet Mould

Product Description

We are a professional manufacturer of pallet molds supplier. From the product 3D modeling to the first test of the mold, we strictly control every step of the manufacturing, adhere to make high quality mold. Here are the steps we used to make the pallet mold:

3D design analysis of plastic tray

When we receive the customer's sample, we will analyze its shortcomings and possible problems in the process of processing while designing it. For example, the slope of demoulding, strength, plastic filling, deformation, wall thickness, skin grain and so on are analyzed. These discussions are followed by a mold flow analysis, and if any problems arise, we immediately contact the customer to provide solutions or suggestions.
All relevant personnel will participate in the new mold design technical meeting. At the meeting, we will present all the technical points, such as: the steel used for the mold parts, the basic structure of the mold, the plastic material and its melt index, the special requirements of the customer, the parameters of the injection molding machine, the processing steps of the parts and so on.

Plastic tray mold design and inspection.
After the design of the pallet mould is completed, the mould design review department shall review the design. These audits include: * Mold structure inspection * Mold action and guide system inspection * Mold injection system inspection * Mold cooling system inspection * Mold ejection system inspection * Mold vulnerable parts inspection.

Plastic tray mold steel testing.

Quality control of plastic tray mold in the process of processing

In the process of mold processing, we will also carry out basic quality control on the steel material. Processing is divided into three steps: the first step, rough machining; The second step is to semi-finish some precision molds. The third step is high speed milling finishing. We always pay attention to the anti-deformation control of steel during processing.

Dimensional inspection of plastic tray mold after processing

After mold processing, there are 2 coordinate measuring instruments and 1 projection measuring instrument to measure the size of mold cavity, core and other parts. Qualified ones will be sent to the assembly shop, otherwise the mold will be reworked.

Quality control of plastic tray mold assembly Our quality control personnel and project manager will carry out quality control of mold assembly.

 

Product Parameters

Mold name	Pallet mold
Product size	1200x1200x150mm
Mold cavity	1 cavity
Mold size	1800x1800x1100mm
Suitable machine	SE-2300T
Mold material	2311
Mold injection system	16 point hot runner
Mold ejection system	Thimble
Mold cycle time	95 S
Mold life	1 million
Mold features	Short cooling time, high production efficiency

 

Properties

Strength - it needs to be strong and durable, and can be used to hold organic chemical polymer materials such as paint.

Static and dynamic loading capacity requirements.

Sealing performance - ensure the quality of paint and no leakage during transportation.

Stacking - saves storage space and is easy to transport.

Antistatic agents - prevent dust and dirt.

UV protection - as a basic requirement for storage and transportation.

Filling paint temperature requirements.

Reaction to chemicals - test the reaction of paint barrels to various chemicals, hopper shall be solvent resistant and can be safely applied to all paint loading.

Detailed Photos

Final Product    

 

Company Profile